Free Chubby Lunch Tote Sewing Pattern

Chubby Lunch Tote

If you’re looking for a beginner-friendly sewing project that looks polished and professional, the Chubby Lunch Tote is a perfect choice. This compact yet roomy bag works as a lunch tote, purse, or travel organizer—and it’s even fat-quarter friendly.

Finished Size

  • Height: 7” (excluding handles)
  • Width: 8”
  • Depth: 6”

This depth gives the tote its signature “chubby” shape and extra storage space.

Materials & Supplies

Fabric

  • Exterior Fabric: 1 fat quarter or 1/3 yard (non-directional)
  • Lining Fabric: 1 fat quarter or 1/3 yard (non-directional)
  • Handle Fabric: 8” × 12” piece

Notions

  • Zipper: 12” or longer (nylon coil recommended)
  • Stabilizer (choose one):
    • Insul-Bright (for lunch bag insulation)
    • Fusible fleece (for purse/organizer)
  • Quilt basting spray (optional but helpful)
  • Bias tape: 2 yards (optional for finishing seams)

Step 1: Cutting Your Pieces

Cutting Your Pieces

All measurements are Height × Width.

Cut from Exterior, Lining, AND Stabilizer:

  • Front & Back: 2 pieces – 7½” × 11”
  • Bottom: 1 piece – 6¾” × 8¾”
  • Sides: 2 pieces – 5” × 4½”
  • Zipper Panels: 2 pieces – 2¼” × 11½”

Cut from Handle Fabric:

  • Handles: 2 pieces – 4” × 12”

Tip: Accuracy here is crucial—measure carefully to ensure proper assembly later.

Step 2: Create Fabric “Sandwiches”

Create Fabric “Sandwiches”

Each main panel will have lining + stabilizer + exterior.

How to Assemble:

  1. Lay stabilizer flat.
  2. Spray one side → attach exterior fabric (right side up).
  3. Spray the other side → attach lining fabric (right side down).

Repeat for:

  • Front & back panels
  • Bottom panel

For Side & Zipper Panels:

  • Attach stabilizer to exterior fabric only (leave lining separate for now).

No spray? Use pins and baste around edges (¼” seam).

Step 3: Sew the Zipper Panel

Sew the Zipper Panel
  1. Place the exterior zipper strip right side up.
  2. Place the zipper face down along the top edge.
  3. Place the lining strip right side down on top.
  4. Sew with ¼” seam allowance.
  5. Flip the fabric open and press.
  6. Topstitch close to the zipper.

Repeat for the other side of the zipper.

Result: One complete zipper panel with lining and exterior.

Step 4: Attach Side Panels

Attach Side Panels
  1. Trim excess zipper ends.
  2. Place exterior side piece (right side up).
  3. Lay zipper panel on top (right sides together).
  4. Add lining side piece (right side down).

Sew:

  • Use 3/8” seam allowance
  • Stitch across the edge
  1. Flip outward and topstitch on the exterior side.

Repeat for the other side.

You now have a zipper unit with both side panels attached.

Step 5: Make the Handles

Make the Handles
  1. Fold the handle strip in half lengthwise, press.
  2. Open and fold both long edges to the center.
  3. Fold again and press (creating a sturdy strap).
  4. Topstitch both long edges.

Repeat for both handles.

Step 6: Attach Handles

Attach Handles
  1. Place the handle on the front panel:
    • Ends should be 1½” from each side edge
  2. Pin in place.
  3. Sew ends using ¼” seam allowance

Reinforcement (Important):

  1. Fold the side edge over the handle ends.
  2. Sew 1” down from the top fold using 3/8” seam allowance
  3. Stop before reaching the raw edge (~⅜” gap)

Repeat for:

  • The other side of the front panel
  • Both sides of the back panel

This gives a clean, professional finish and strong handles.

Final Thoughts

This project is perfect for:

  • Lunch bags
  • Small purses
  • Travel organizers
  • Gift items

Once you make one, you’ll likely want to make more!

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